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Boat Design

It can feel challenging to decide on which boat is best for you. A boat’s design directly impacts how it handles on the water. A boat that is built for speed allows you to paddle fast with less effort, whereas a boat built for maneuverability makes turns quickly and easily. Understanding the different design elements will help you narrow down your options and make a more informed decision. The most apparent characteristics of our different models are length, beam, and profile, but understanding terms like tracking and initial stability are also important. Below, we have a brief description of these characteristics as well as a list of terminology to help you compare the options, so you may get that perfect fit. 

Components of the Hornbeck Difference 

Hornbeck boat design diagram

A lot of thought goes into every model we offer. When creating a design, we have a set of goals that guide us:
Light Weight
a boat that is easy to put on and off the car or carry on that long distance portage.
Minimalist
no feature will add unnecessary weight or cost
Durable
able to hold up under challenging conditions and repeated use
Versatile
ability to perform well in a variety of conditions with a variety of people

Our Hull

Our approach to building boats makes each one unique. We use 15 to 20 pieces of Kevlar for each boat, depending on its size. Each hull is built by hand, a layer at a time, which allows us to increase stiffness and strength where needed. We don't use a heavy gel coat. The fabric is saturated with polyester resin during construction, which creates a hull that is durable and highly resistant to delamination. Building our boats this way allows the beauty of the composite material to show through. Much like the leather of a designer hand bag, each boat has its own patterns and characteristics, making every Hornbeck Boat one of a kind.

Our Hull Materials

Our boat hulls are made from one of four materials which are bonded into resins (as described above). The outer and inner layers "skins" can be changed by the owner’s request, for a custom appearance. The middle structure/layer and support pieces are always made of Kevlar, due to its superior impact and abrasion resistance. While there are technical differences between materials, the weight and overall strength of each is similar. So, when determining which material to us as a skin, it is mostly a matter of looks

kevlar logo white
kevlar logo banner

Kevlar®:
We use official Kevlar® produced by Dupont, generically called an aramid. This fabric has most impact and abrasion resistant. The color is yellow and will darken over time with UV exposure. Scratches are subtle.
Carbon:
Stiffer than Kevlar®, but also more brittle. More easily tooled and finished. Will remain the same color (black) over time. Scratches are more visible.
Matrix:
A combination of Kevlar® and carbon fiber. A best both worlds situation. Will slightly darken over time but continue to have a "green" appearance. Scratch visibility similar to carbon fiber.

Kevlar fabric
Carbon Fabric
Matrix Fabric

The Trim

Hudson Valley, NY Black cherry is used in the gunwales and thwarts of all models. Cherry resists rot and mildew while having a good strength to weight ratio. Only 30% of all cherry harvested makes the grade for the full length pieces used on our boats.  All wood is attached using stainless steel screws and fittings. The wood has been oiled with Corey's Amazing Tung Oil. It is a non-toxic, non-flammable, sustainable finish that contains Tung oil, organic Brazilian Gum Rosin, and food grade Citrus oil. This offers superior water and rot resistance while giving the wood a silky smooth luster. We recommend reapplying this blend regularly (aprox. twice a year) to have your wood last and look beautiful for years to come.

Hornbeck Boats Cherry Gunwale

The Seat
 Our seats serve a dual purpose. The soft, durable polyethylene foam is carved to fit a range of people and curved to perfectly match the angle of the backrest. This foam is bolted to the hull so that it also provides a high level of flotation. All weighing just over a pound.

Hornbeck boats foam seat


Foot braces

 Light weight. Durable. Easily adjustable in or out of the water (aprox 10" of adjustment). Standard in all models. We measure and install foot braces when you pick up your boat so the fit is perfect. Can be positioned with the intent of multiple users.

Hornbeck boats foot pegs
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